Fully Automatic Mobile Concrete Batching Plant - Ezibeleni

- The plant is fully automated and the system is controlled on a monitor with integrated mouse and keyboard connection points.
- The system is equipped with Siemens electrical installation devices and sensors. Remote stations with distributed I/O stations are also part of the plant automation.
- Advanced PLC programs and error control algorithms enable high sensitivity in weighing and dosage control even at maximum capacity.
- The MCC and command panel is built for all working conditions and equipped with electrical protection systems.
- The operator is able to set up all parameters, enter receipts and perform calibration operations.
All process, production and failure information are also v isible and may be printed by the operator.
-The operator may chose between automatic or manual operations on the illuminated mimic diagram. Digital indicators enable the operator to follow voltage and current values on the screen.The system provides real-time
Main Features
1) High Mixing Performance
2) Simple Operation
3) Accurate Measurement
4) High Operational Reliability
5) Fast and Convenient Transfer
6) Environmental Protection Performance
Name: PAN MIXER
Brand: General Machinery
Original: Turkey
Wet Concrete Volume: 1 m3
Motor Power: 55 kW - GAMAK or equivalent Brand
Main Body: St 37 – 10 mm
Mixing and Scraping Arms Lining: Cr–Mn Cast
Innerliners: 10 mm - Hardox 400
Discharging Gate is controlled by hydraulic cylinders.
Parapets, maintenance gates, platform are included.

Name: WATER WEIGHING HOPPER
Brand: General Machinery
Original: TURKEY
Water Weighing Capacity: 400 lt
Sheetmetal Material and Thickness: St 37 – 4 mm
Pneumatic Equipment: Valve with actuator
Load – cell: 3 x 1000 kg
Name: CEMENT WEIGHING HOPPER
Brand: General Machinery
Original: TURKEY
Cement Weighing Capacity: 750 kg
Sheetmetal Material and Thickness: St 37 – 4 mm
Pneumatic Equipment: WAM Brand butterfly valve
with pneumatic actuator
Load – cell: 3 x 1000 kg
Vibromotor: 1 Unit


Name: ADMIXTURE WEIGHING HOPPER
Brand: General Machinery
Original: TURKEY
Admixture Weighing Volume: 20 lt
Sheetmetal Material and Thickness: St 37 – 4 mm
Pneumatic Equipment: Butterfly valve with actuator.
Load – cell: 1 x 150 kg

Name: CEMENT SILO
Brand: General Machinery
Original: TURKEY
Silo Filters: 24,5 m2 surface area (WAM Brand)
Silo Safety Valve: - (WAM Brand)
Level Indicators 2 pcs/Silo, Brand: WAM, Model: ILTC220,
Fludifier Nozzle: 3 pcs/silo, Brand: WAM, Model: U025
Mechanical Valve and Arm : (WAM Brand)
Silo chargingpipe: Ø114 mm steel pipe.


Name: CEMENT SCREW CONVEYOR
Brand: WAM
Original: ITALY
Dimensions: Ø219 x 7000 mm
Electric Motor: 7.5 kW – 1450 rev/min united with gearbox
Name: AIR COMPRESSOR
Brand: FALCON - DALGAKIRAN
Original: US
Compressed air Storage Volume: 300 lt.
Motor Power: 5.5 kW
Maximum Air Pressure: 12 Bar


Name: CONTROL CABINNET
Brand: General Machinery
Original: TURKEY
Heat isolated control cabinet located on the chassis of the plant.
- Power Supply
- Mixture control terminal
- Power Input 380 / 440 + / - 5%
- Power Output 220 and 24 V
- Automatic Control Unit
- Software
- Control Panel
- Plotter
- PLC Unit
- Air Conditioner
After-Sales Support
Commissioning of the plant, startup, training and trial operation
Training on plant automation for customer's operators. Estimated training duration is 3 days
If a supervisor is required at any time after the erection, General Machinery will supply the supervisor at its earliest convenience.
Packaging
Size14400 (L) * 3000 (W) * 4500 (H) mm
Weight15 T
Packaging DetailsRo-Ro, Flat rack container, Standard container, in bulk or as client's requirements